The Art of AC Traction Coil Manufacturing

As the demand for efficient and reliable electric locomotives continues to rise, Australian Winders has reaffirmed its position as a key partner to the rail sector. With state-of-the-art facilities in Malaysia and Australia, the company specialises in manufacturing low-voltage AC traction coils, a critical component for modern rail networks.

The company said its dual-location manufacturing approach enhances its ability to deliver high-quality products to a global market. Australian Winders has also emphasised its commitment to meeting the growing expectations of the electric locomotive industry, with a focus on quality, innovation, and supply chain efficiency.

Managing Director of Australian Winders, Tony O’Brien said now is the time for rail operators to prioritise reliability and sustainability.

“Electric AC traction locomotives rely heavily on high-performance components like traction coils to ensure smooth and efficient operations,” Tony O’Brien said.

“While we are proud of our ability to manufacture low voltage coils that meet industry standards, we recognise the need for continued investment in technology and skills to stay ahead of demand.”

Supporting a growing industry

Low-voltage AC traction coils are vital for converting electrical energy into mechanical motion, ensuring locomotives operate reliably across various terrains and conditions. These coils not only improve efficiency but also enhance safety, making them indispensable to rail networks around the world.

Australian Winders has highlighted the importance of maintaining strict quality control throughout manufacturing. By operating facilities in Malaysia and Australia, the company can maintain consistency and meet the rigorous demands of the electric locomotive sector.

However, Australian Winders said the industry must continue to work together to address supply chain challenges and ensure that rail operators have access to the components they need to remain competitive.

From field service to manufacturing

Australian Winders offers more than manufacturing excellence; its solutions integrate a range of services designed to meet the diverse needs of the rail industry. From field service to precision manufacturing, the company combines multiple winning methods to deliver optimal outcomes. 

The company highlighted its commitment to supporting operators through high-quality AC traction coil production and providing maintenance, repair, and refurbishment services. This holistic approach ensures clients can rely on Australian Winders for all aspects of traction coil needs.

“Our goal is to deliver more than just a product,” Tony O’Brien said. “By offering end-to-end solutions, we empower our clients to achieve greater efficiency and reliability in their operations.”

Australian Winders emphasised that its comprehensive approach enables operators to maximise the lifespan of their components, minimise downtime, and deliver unparalleled power performance in demanding environments. By combining field service expertise with state-of-the-art manufacturing capabilities, the company delivers a complete package that addresses both immediate and long-term operational needs.

Looking ahead

As the electric locomotive industry continues to grow, Australian Winders said it is proud to play a pivotal role in advancing its capabilities. The company’s dual manufacturing operations in Malaysia and Australia, combined with dedication to quality and innovation, position it as a trusted partner for rail operators worldwide.

“Electric locomotives are a key part of sustainable transport, and we’re proud to support the industry with the products and expertise it needs to succeed,” Tony O’Brien said.

Keeping your locomotives running efficiently and reliably is essential in today’s demanding rail environment. By focusing on the right solutions and maintaining high standards, you can ensure your operations stay on track and prepared for the future. Contact Australian Winders to maximise your asset efficiency in 2025 and beyond.

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